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Custom Metal Knobs

CNC Milled Aluminum Alloy Knurled Control Knobs

These are custom aluminum alloy control knobs with knurled grips, CNC turned and milled to drawing with bore tolerances around ±0.01 mm. They suit equipment panels, audio devices and appliances, and are offered in custom colors through anodizing. Each knob is inspected through staged QC steps. They are made for OEMs that want a durable, uniform metal knob in their own style.

Material
Aluminum
Tolerance
to ±0.005 mm
MOQ
1 piece
Prototype lead time
3–7 days
  • Turned body with milled pads and pointer ridges
  • Knurl type matched to knob size
  • Bore held around ±0.01 mm
  • Custom anodized colors with engraved scales
ISO 9001 quality system, 100% critical-dimension inspection
NDA on request; your drawings are never shared
Door-to-door shipping with export documents

Item ref. 1601616049490 ·

Specifications
ProcessCNC turning, CNC milling, knurling, laser engraving
MaterialsAluminum 6061, 6063
ToleranceBore ±0.01 mm; ±0.05 mm general
Surface FinishAnodizing, bead blasting, brushing, laser engraving
Typical UsesControl panels, instruments, audio gear
MOQ1 piece; prototypes through mid-volume
Drawing FormatsSTEP, IGES, X_T, STL, DWG, DXF, PDF
Lead TimePrototypes typically 3–7 working days; production 10–20
InspectionFirst-article, in-process and CMM checks; reports on request

Manufacturing

How we make this part

Process, material options and inspection for cnc milled aluminum alloy knurled control knobs.

We first turn the knob body, then mill features that a lathe cannot make, such as flat grip pads, pointer ridges, windows for LED light pipes or set-screw access holes. Knurl type is chosen by size: fine diamond knurls on small knobs, straight or coarse knurls on large ones. Every bore and skirt height is held consistent across the batch for a uniform look.

6061 aluminum balances strength, machinability and anodize quality; 6063 can give more even colors for cosmetic batches. Colored anodizing, bead blasting and brushing are the main finishes, and laser engraving adds scales. Aluminum knobs are about a third of the weight of brass ones, which suits lightweight panels and handheld equipment.

Bore size and skirt height are measured on each batch, color is compared to an approved sample, and knurl and edges are checked for burrs. Critical dimensions are inspected on every knob, and a first-article report is available before the batch starts. Typical uses include industrial control panels, test instruments, audio gear, lighting controllers and appliance front panels.

FAQ

Frequently asked questions

Can a knob include a window for an LED indicator?

Yes. We can mill a slot or hole in the knob for a light pipe or translucent insert, allowing an LED behind it to show position or status. The window size and position are designed to line up with your PCB layout.

Which knurl pattern should I choose?

Fine diamond knurls suit small knobs and precise adjustment. Straight knurls give a clean look and good grip in one direction. Coarse knurls suit large knobs or gloved operation. We can make samples with different knurls so you can compare grip.

How do I get a quote for cnc milled aluminum alloy knurled control knobs?

Send a 3D model (STEP or IGES) and a 2D drawing with tolerances, material, finish and quantity through the quote form or by email. An engineer replies within 24 hours on business days with price, lead time and any DFM suggestions.

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