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Engineering blog

Reference guides for engineers and buyers of machined parts — tolerances, materials, finishes, design for manufacturability and sourcing from China.

  • 8 guides

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Machining Custom Metal Knobs: Knurling, Finishes and Fits

A good metal knob depends as much on its bore fit and runout as on its finish. This guide covers knurling patterns, materials, finishes and the main ways knobs attach to shafts in audio, appliance and automotive controls.

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Articles

Sheet Metal Fabrication vs CNC Machining for Enclosures

Sheet metal is usually cheaper for uniform-wall enclosures and brackets, while CNC machining wins on varying thickness and tight tolerances. This guide compares both and explains bend radius and K-factor basics.

DFM for CNC Machining: 12 Rules That Cut Part Cost

Most of the cost of a machined part comes from machine time, setups and inspection rather than material. These 12 design rules target each of them without changing how the part works.

3-Axis vs 4-Axis vs 5-Axis CNC: When Does 5-Axis Pay Off?

More axes mean fewer setups and access to more angles, but also a higher hourly rate. This guide explains what each machine type does and when 5-axis machining actually lowers the cost of a part.

Anodizing Machined Aluminum: Type II vs Type III Guide

Anodizing grows into and out of the aluminum surface, which changes bores, shafts and threads. This guide covers Type II and Type III thickness, masking, color control and how to call out anodizing correctly.

CNC Machining Tolerances Explained: What Tight Tolerances Cost

Tighter tolerances do not raise cost in a straight line; they raise it in steps as process and inspection change. This guide explains what ±0.05, ±0.01 and ±0.005 mm really demand and how to call tolerances out on a drawing.