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Sheet Metal Fabrication

Stamped Nickel Silver and Stainless PCB RF Shields

These are RF shields and shielding cans for printed circuit boards, stamped from nickel silver (copper-nickel-zinc alloy), stainless steel or tin-plated steel. They come as one-piece cans or two-piece frame-and-lid designs, with optional vent holes and pick-up pads for SMT placement. They are made for electronics designers who need custom shield shapes to suppress EMI around RF circuits.

Material
Copper
Tolerance
to ±0.005 mm
MOQ
1 piece
Prototype lead time
3–7 days
  • One-piece cans or frame-and-lid designs
  • Nickel silver solders without extra plating
  • Etched or laser-cut prototypes, stamped production
  • Solder-edge flatness checked for good joints
ISO 9001 quality system, 100% critical-dimension inspection
NDA on request; your drawings are never shared
Door-to-door shipping with export documents

Item ref. 1601229163537 ·

Specifications
ProcessProgressive stamping, laser cutting, chemical etching, bending
MaterialsNickel silver (Cu-Ni-Zn), stainless steel 301/304, tin-plated steel
Tolerance±0.05 mm typical outline; coplanarity per drawing
Surface FinishTin plating, nickel plating, as-rolled
Material ThicknessTypically 0.15–0.3 mm
MOQ1 piece; prototypes through mid-volume
Drawing FormatsSTEP, IGES, X_T, STL, DWG, DXF, PDF
Lead TimePrototypes typically 3–7 working days; production 10–20
InspectionFirst-article, in-process and CMM checks; reports on request

Manufacturing

How we make this part

Process, material options and inspection for stamped nickel silver and stainless pcb rf shields.

Prototype shields are laser cut or chemically etched from flat sheet, then bent, which avoids tooling while the layout is still changing. For production, progressive stamping dies blank, form and cut the shield in one press cycle. Two-piece designs use a soldered frame with a snap-on lid, so the lid can be removed for rework or tuning without desoldering.

Nickel silver, typically about 0.15–0.3 mm thick, is solderable without plating and resists corrosion, making it the most common shield material. Stainless steel is stronger and cheaper but generally needs plating to solder well. Tin-plated steel is low cost and solderable. Material choice also affects shielding effectiveness across frequencies, so it should be confirmed by testing.

Flatness of the solder edge, overall height and outline dimensions are measured, because a warped edge leaves gaps in the solder joint. The first-off from each die is inspected, and coplanarity is checked on samples throughout the run. Typical uses include Wi-Fi and Bluetooth modules, cellular modems, GPS receivers, automotive radar boards and IoT devices.

FAQ

Frequently asked questions

Why is nickel silver popular for RF shields?

Nickel silver solders easily without additional plating, resists tarnish and is easy to form at thin gauges. It offers good shielding for many common RF frequencies. Stainless steel is a lower-cost alternative but usually needs tin or nickel plating to solder reliably.

Should I choose a one-piece or two-piece shield?

A one-piece can is cheaper and seals well, but must be desoldered for rework. A two-piece frame-and-lid design costs slightly more, yet the lid can be removed for inspection, tuning or repair. Two-piece designs are common during development and on boards that need service access.

How do I get a quote for stamped nickel silver and stainless pcb rf shields?

Send a 3D model (STEP or IGES) and a 2D drawing with tolerances, material, finish and quantity through the quote form or by email. An engineer replies within 24 hours on business days with price, lead time and any DFM suggestions.

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